Capabilities

Cutting, sewing, QC, finishing — a single accountable line.

40,000 sft of integrated production: 14 sewing lines, 333 machines and 450+ skilled operators delivering 30,000 pieces per day.

Our capabilities

From knit fabric to finished garment.

A single accountable supply chain — cutting, sewing, quality control, finishing and sampling, all under one roof in Gazipur.

Cutting

Shade continuity for every colour, fabric relaxation racks and 100% panel inspection before every bulk cut.

Shade continuity maintained across all colours
Dedicated fabric relaxation rack system
100% panel inspection
Numbered bundle system for traceability
100% trial run before each bulk cutting
Safety-first measures for manual cutters

Sewing

14 lines, 450+ skilled operators and 30,000 pieces per day on Juki & Kansai auto machinery.

More than 450 skilled operators
30,000 pcs daily production capacity
14 dedicated sewing lines
Latest automatic machinery — Juki & Kansai
Guided by well-experienced supervisors

Quality Control

Dedicated QI on every line, 100% inline inspection, AQL 1.5–2.5 final inspection and 100% metal detection.

A dedicated quality inspector on every production line
100% inline inspection across all products
Random final inspection on 15% of total production
AQL 1.5 to 2.5 — or buyer-specific protocols
100% metal detection on every garment
Strong process-wise quality checks throughout production
Visual management aids to minimise mistakes
Size-wise WIP racks to keep production organised

Finishing

100% metal check, process-wise quality control and size-wise WIP racks for a clean dispatch.

100% metal check on every garment
Strong process quality check throughout finishing
Visual management aids to avoid mistakes
Size-wise rack system to keep WIP organised

Sampling

Tech-pack fluency, careful documentation and a positive attitude to hit sample deadlines first shot.

Excellent know-how interpreting buyer tech-packs
Correct, complete sample documentation
Positive attitude — hit sample deadlines in the first shot

Products

What we knit, and what we make.

Knit fabrics

Engineered fabrics

Jersey
Elastane jersey
Auto & feeder stripe jersey
3-thread fleece (with & without elastane)
Pique
Birdseye pique
Elastane pique
Rib
Rib auto & feeder stripe
Rib with elastane
Interlock
Terry with elastane
Flat-knit collar & cuff
Other CAM-designed fabrics

Knit garments

Machinery

333 machines — predominantly Juki & Kansai.

A balanced mix of automatic and specialised manual machinery — purpose-selected for consistent quality at scale.

333sets total

Plain Machine
100
Type
Auto
Brand
Juki, Japan
Overlock
130
Type
4-thread & 5-thread
Brand
Juki & Kansai, Japan
Flat Lock
95
Type
Cylinder bed, Flatbed & Royse Cutting
Brand
Juki & Kansai, Japan
Hole Stitch
4
Type
Auto
Brand
Juki, Japan
Button Stitch
4
Type
Auto
Brand
Juki, Japan
Bar Tack
2
Type
Auto
Brand
Juki
Kansai Special
2
Type
Auto
Brand
Kansai, Japan
Feed of the Arm
5
Type
Manual
Brand
Japan
Flat Seam
2
Type
Auto
Brand
Japan
Fabric Inspection & Relaxation
1
Type
—
Brand
Nisho, Taiwan
Metal Detector
1
Type
—
Brand
Taiwan
Sucker Machine
1
Type
—
Brand
Taiwan
Iron Machine
24
Type
—
Brand
Taiwan
Fusing Machine
2
Type
—
Brand
Hashima, Japan
Re-coning Machine
1
Type
—
Brand
Taiwan
Label Cutter Machine
1
Type
—
Brand
Taiwan
PMD (Feed of armhole)
2
Type
Auto
Brand
Kansai, Japan
Rib Cutting Machine
3
Type
Auto
Brand
Taiwan
Total333

Machine	Type	Brand	Qty
Plain Machine	Auto	Juki, Japan	100
Overlock	4-thread & 5-thread	Juki & Kansai, Japan	130
Flat Lock	Cylinder bed, Flatbed & Royse Cutting	Juki & Kansai, Japan	95
Hole Stitch	Auto	Juki, Japan	4
Button Stitch	Auto	Juki, Japan	4
Bar Tack	Auto	Juki	2
Kansai Special	Auto	Kansai, Japan	2
Feed of the Arm	Manual	Japan	5
Flat Seam	Auto	Japan	2
Fabric Inspection & Relaxation	—	Nisho, Taiwan	1
Metal Detector	—	Taiwan	1
Sucker Machine	—	Taiwan	1
Iron Machine	—	Taiwan	24
Fusing Machine	—	Hashima, Japan	2
Re-coning Machine	—	Taiwan	1
Label Cutter Machine	—	Taiwan	1
PMD (Feed of armhole)	Auto	Kansai, Japan	2
Rib Cutting Machine	Auto	Taiwan	3
Total			333

Infrastructure

Utility, fire detection & protection

A complete utility department with backup, environmental controls and fire safety — designed for uninterrupted production and a responsible workplace.

Diesel Generator 550 KW × 1 set
Diesel Generator 88 KW × 1 set
630 KVA substation
Boiler 350 kg (dual fuel)
Compressor capacity 125 kg
Fire detection & protection system across the site
Lightning protection (LPS) & solar power being installed

Looking ahead

Proposed projects.

We are extending our integrated business setup with new units — investing in capacity, design and value-added services for our customers.

Knitting & Dyeing Unit

Bhaluka, Mymensingh — on company-owned land

Construction starting in 1–2 months

Printing & Embroidery Section

Gacha Road, Kunia, Gazipur

Production expected by March 2026

Let's talk

Looking for a reliable garments partner in Bangladesh?

Send us your tech-pack or sample request — our team responds within one working day.

Talk to our team azcompositeltd@gmail.com